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Facility Safety Management Magazine Magazine Articles

Continuous Communications
Preventing Accidents in Confined Spaces

-By T. A. Ibbetson
Reprinted with permission from Facility Safety Management Magazine

Any safety regulation that comes with a built-in plan for executing a rescue from the environment being regulated, speaks volumes about the dangers of working in that environment.

Regulations for confined space entry fall into this category and you only have to look at the statistics to understand why. In normal work places, for every 1,400 accidents reported, one results in a death or serious injury. In confined spaces, it is one in 10. Also, for every death in a confined space, almost two rescuers die as well.

In 1993, the U.S. became the first country to enforce dedicated confined space regulations on a national scale. Since then many countries have followed suit, including Canada, Australia, New Zealand, Thailand and Great Britain with other European Countries following soon. In a very short time, the safety of workers in confined spaces has become a global issue, even though it has been a problem for generations.

The regulations were introduced to improve statistics by mandating that companies not only recognize, but inventory and label all confined spaces within their operations. They also state that workers understand the hazards of working in confined spaces, are properly trained and equipped to handle them and have access to a fully trained and fully equipped rescue team in the event of a problem.

Confined spaces by definition are not designed to be worked in on a continuous basis; they have limited access and egress and contain physical or atmospheric hazards. Entering a space can subject even seasoned entrants to feelings of claustrophobia, stress or panic, and while these feelings can be controlled by workers during “normal” confined space entries, they can surface very quickly if a problem occurs, often with disastrous consequences.

The rule clearly provides fixed guidelines for the physical protection of workers entering and working in confined spaces, but gives little consideration to the psychological effect on entrants. As most accidents are attributed to “human error,” this article discusses why just being in a confined work space can increase the possibility of accidents occurring and the use of effective voice communication between entrants and safety attendants as a counter measure.

The well being of entrants determines how they function at any given moment.

We have learned through the study of ergonomics that the better people feel; the better they perform their jobs. We are also told that people working below their comfort level are more prone to errors due to poor decision making caused by stress or panic.

Entrants, no matter how experienced, are still human, and while an error due to stress outside a space may be easily corrected, the same error made by entrants while inside a confined space could be their last.

The basic formula for a person’s “level of well being” is a combination of mental and physical comfort. To downgrade either one of these will take that person below their “level of well being” or comfort threshold, resulting in stress or panic that can adversely affect sound decision-making.

Consider the physical side of the formula for “well being.” Humans need air, sustenance, sleep, relief from normal bodily functions and the knowledge that the body is physically protected from dangers such as falling debris, burning materials or contamination.

In a confined space work situation we can assume that prior to entry, the entrant has slept, eaten, drank and relieved bodily functions. Breathing equipment gives air; fall protection and special clothing give the necessary physical protection, so we can assume that this side of the formula is satisfied.

If you look at the “mental” side of the formula: While there is comfort in knowing that the body is protected during an entry, the mind cannot be fully at ease in an enclosed environment without having human contact on a continuous basis.

There are numerous studies to support this statement, ranging from the effects of solitary confinement to loneliness being the primary cause of suicide.

If you have any doubts about this, try the following: Find the smallest, darkest closet in your house, go in and close the door. When you cannot stand it any longer come out and check how many minutes you lasted. Now enter the same closet, but take a telephone with you, call a friend and talk before closing the door. You will stay in the closet (confined space) for as long as you have human contact.

We tend to forget that in our office, warehouse, factory, construction site or shop, we are surrounded by activity; we can hear voices and see people moving.

Also, we are in a spacious environment that is familiar, friendly and geared to our needs, all of which have a positive effect on our well being.

Confined space entrants have none of this. The space they enter is harsh and unfriendly. It was designed by engineers to function efficiently for a specific task, not for human occupancy. Entrants cannot rely on their surroundings for mind comfort and must rely on what can be taken into the space with them to accomplish this essential function.

Continuous voice communication is the only vehicle available to entrants that provides the level of comfort needed to relieve fears of entry. Hearing a friendly voice allows entrants to maintain an acceptable comfort zone for the duration, keeping feelings of claustrophobia and panic in check.

Entrants who use voice communication equipment on a regular basis for confined space entry confirm this. They report feeling safer, more at ease and less stressful. They also say that as a result they work better, make fewer errors and are more efficient.

As an added benefit, safety attendants also report favorably on being able to communicate with entrants. Their job is less boring, and being able to monitor entrants at all times inevitably leads to closer teamwork. With proper communication, work in a confined space is made easier, safer and in many cases, more productive.

Care must be taken when selecting communication equipment for this unique work environment. Confined spaces are very different from any other work area and must be treated accordingly.

The two methods of electronic voice communication most considered are wireless, using two-way radios, and hard line, using a cable connected intercom system.

Radio signals do not penetrate metal or concrete with re-bar, which describes a majority of confined space environments, and is known to create dead spots or reduce signal strength resulting in messages that are garbled or not received. This does not allow continuous communication in certain types of confined spaces.

Radio equipment is extremely effective when used by safety attendants outside spaces to maintain contact with their base or, in the event of a problem, to call for a rescue team.

The best overall choice for reliable communication in confined spaces is a hard-line full duplex system, which allows hands free, private communication between safety attendants and their entrants. This provides the continuous human contact that is desired by most entrants during entry.

No matter which method of communication is chosen, be sure to select equipment that will survive in your particular work environment. As with all electronic equipment, it must be electrically shielded.

It must also be extremely rugged, resistant to chemicals and be environmentally sealed. Most importantly, as a majority of confined spaces are classified as being explosive or potentially explosive, the possibility of the equipment being the cause of an explosion must be eliminated.

Equipment should therefore be Intrinsically Safe Approved for the explosive substances it may contact during entry.

All IS Approved equipment carries a label from the Occupational Safety and Health Administration accredited test laboratory (NRTL) that completed the test. Look for the label, without it there is no approval, only the carefully worded claims of a manufacturer to protect them from liability if an accident occurs.

Continuous voice communication for confined space workers is both necessary and practical. Apart from allowing full compliance with current regulations, having this type of communication brings entrants more in line with what non-entrants expect as a normal part of their job.

Human contact, hearing a friendly voice while working in a space has proven to have a lifting effect on entrants by removing the stress of being alone in a hostile environment. With continuous voice communication, entrants work smarter, are less prone to errors (accidents) and are therefore safer and more effective.

There is one more fact about this topic that should not be ignored. Introducing reliable voice communication equipment to any job situation that previously had none or used unreliable methods has always resulted in a dramatic increase in job efficiency.

Workers regularly using good communication during confined space entry have streamlined jobs and made them easier, resulting in higher efficiency, and in many cases, greater productivity.

Given today’s economy, any safety product that proves it can be purchased for dollars saved from increased productivity, while providing a safer work environment, must be taken seriously. Sometimes the old ways must be left behind in favor of better ways, which are more in keeping with today’s environment. Electronic voice communication in confined space is a win, win situation. FSM

T. A. (Terry) Ibbetson is president of Con-Space Communications, Blaine, WA. He can be reached at (800) 546-3405.

Reprinted, with permission From Facility Safety Management, November 2005, issue, Copyright © 2005 - Facility Safety Management. All rights reserved.

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